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Title: US6582673: Carbon nanotube with a graphitic outer layer: process and application
[ Derwent Title ]


Country: US United States of America

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13 pages

 
Inventor: Chow, Lee; Orlando, FL
Zhou, Dan; Orlando, FL
Kleckley, Stephen; Orlando, FL

Assignee: University of Central Florida, Orlando, FL
other patents from UNIVERSITY OF CENTRAL FLORIDA (599435) (approx. 135)
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Published / Filed: 2003-06-24 / 2000-03-17

Application Number: US2000000528259

IPC Code: Advanced: C01B 31/02;
Core: C01B 31/00;
IPC-7: B32B 5/16;
C01B 31/04;

ECLA Code: C01B31/02B;

U.S. Class: 423/445.R; 423/445.B; 423/448; 423/460; 428/403;

Field of Search: 428/403 423/445 R,448,460,445 B,DIG. 39

Priority Number:
2000-03-17  US2000000528259

Abstract: A method for manufacturing carbon nanotubes with an integrally attached outer graphitic layer is disclosed. The graphitic layer improves the ability to handle and manipulate the nanometer size nanotube device in various applications, such as a probe tip in scanning probe microscopes and optical microscopes, or as an electron emitting device. A thermal chemical vapor deposition reactor is the preferred reaction vessel in which a transition metal catalyst with an inert gas, hydrogen gas and a carbon-containing gas mixture are heated at various temperatures in a range between 500° C. and 1000° C. with gases and temperatures being adjusted periodically during the reaction times required to grow the nanotube core and subsequently grow the desired outer graphitic layer.

Attorney, Agent or Firm: Steinberger, Brian S.Law Offices of Brian S. Steinberger, P.A. ;

Primary / Asst. Examiners: Le, H. Thi;

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First Claim:
Show all 14 claims
We claim:     1. A method for manufacturing a carbon nanotube device consisting of a carbon nanotube core having an integrally attached outer graphitic layer comprising the steps of:
  • a) preparing a transition metal catalyst on a selected substrate;
  • b) placing the transition metal catalyst and substrate of step (a) in a reaction vessel;
  • c) purging the reaction vessel of step (b) by heating said vessel to a temperature between 500° C. and 750° C. while introducing a gaseous mixture of hydrogen and an inert gas;
  • d) growing a carbon nanotube core by changing the gaseous mixture of step (c) to a stream consisting of approximately 10% carbon-containing gas and approximately 90% inert gas, while increasing the temperature of the reaction vessel to a range between 750° C. and 900° C.;
  • e) growing an integrally attached graphitic outer layer on the carbon nanotube core of step (d) by changing the reaction parameters to promote the distinct formation of carbon material selected from the group consisting of amorphous carbon, graphitic carbon and mixtures thereof;
  • f) removing the carbon nanotube with graphitic outer layer of step (e) from the reaction vessel; and
  • g) mechanically breaking away a portion of the graphitic outer layer to leave the carbon nanotube core partially exposed.


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Forward References: Show 10 U.S. patent(s) that reference this one

       
U.S. References: Go to Result Set: All U.S. references   |  Forward references (10)   |   Backward references (19)   |   Citation Link

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PDF
Patent  Pub.Date  Inventor Assignee   Title
Buy PDF- 6pp US4025689  1977-05 Kobayashi  Agency of Industrial Science & Technology Method for manufacture of graphitized hollow spheres and hollow spheres manufactured thereby
Buy PDF- 5pp US4228142  1980-10 Holcombe, Jr.   Process for producing diamond-like carbon
Buy PDF- 9pp US4855091  1989-08 Geus  The Dow Chemical Company Method for the preparation of carbon filaments
Buy PDF- 19pp US5165909  1992-11 Tennent  Hyperion Catalysis Int'l., Inc. Carbon fibrils and method for producing same
Buy PDF- 8pp US5346683  1994-09 Green  Gas Research Institute Uncapped and thinned carbon nanotubes and process
Buy PDF- 7pp US5456986  1995-10 Majetich  Carnegie Mellon University Magnetic metal or metal carbide nanoparticles and a process for forming same
Buy PDF- 7pp US5543378  1996-08 Wang  E. I. Du Pont de Nemours and Company Carbon nanostructures encapsulating palladium
Buy PDF- 3pp US5560898  1996-10 Uchida  Director-General of Agency of Industrial Science and Technology Process of isolating carbon nanotubes from a mixture containing carbon nanotubes and graphite particles
Buy PDF- 11pp US5641466  1997-06 Ebbesen  NEC Corporation Method of purifying carbon nanotubes
Buy PDF- 15pp US5698175  1997-12 Hiura  NEC Corporation Process for purifying, uncapping and chemically modifying carbon nanotubes
Buy PDF- 6pp US5747161  1998-05 IIjima  NEC Corporation Graphite filaments having tubular structure and method of forming the same
Buy PDF- 12pp US5780101  1998-07 Nolan  Arizona Board of Regents on behalf of the University of Arizona Method for producing encapsulated nanoparticles and carbon nanotubes using catalytic disproportionation of carbon monoxide
Buy PDF- 13pp US5965267  1999-10 Nolan  Arizona Board of Regents on behalf of the University of Arizona Method for producing encapsulated nanoparticles and carbon nanotubes using catalytic disproportionation of carbon monoxide and the nanoencapsulates and nanotubes formed thereby
Buy PDF- 7pp US6159538  2000-12 Rodriguez et al.   Method for introducing hydrogen into layered nanostructures
Buy PDF- 12pp US6331209  2001-12 Jang et al.  Jang; Jin Method of forming carbon nanotubes
Buy PDF- 14pp US6350488  2002-02 Lee et al.  Iljin Nanotech Co., Ltd. Mass synthesis method of high purity carbon nanotubes vertically aligned over large-size substrate using thermal chemical vapor deposition
Buy PDF- 15pp US6413487  2002-07 Resasco et al.  The Board of Regents of the University of Oklahoma Method and apparatus for producing carbon nanotubes
Buy PDF- 11pp US6455021  2002-09 Saito  Showa Denko K.K. Method for producing carbon nanotubes
Buy PDF- 9pp US6479028  2002-11 Kaner et al.  The Regents of the University of California Rapid synthesis of carbon nanotubes and carbon encapsulated metal nanoparticles by a displacement reaction
       
Foreign References: None

Other Abstract Info: DERABS C2003-677770

Continuity Data:
Application Number Filed Notes

US2005000282872 2005-11-18  is a division of
US2003000424336  2003-04-25   (granted)
     US7011884 issued 2006-03-14   Carbon nanotube with a graphitic outer layer

US2003000424336 2003-04-25  is a division of
>US2000000528259<  2000-03-17   (granted)
     US6582673 issued 2003-06-24   Carbon nanotube with a graphitic outer layer: process and application

US2003000424336   is a division of
>US2000000528259<  2000-03-17
     US6582673 issued 2003-06-24   Carbon nanotube with a graphitic outer layer: process and application


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