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Title: US4290248: Continuous process for forming products from thermoplastic polymeric material having three-dimensional patterns and surface textures
[ Derwent Title ]


Country: US United States of America

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31 pages

 
Inventor: Kemerer, William J.; Pittsburgh, PA 15237
Vassar, Clyde W.; Cholchester, VT

Assignee: Kemerer; William James, Long Beach, CA
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Published / Filed: 1981-09-22 / 1975-12-10

Application Number: US1975000639328

IPC Code: Advanced: B29C 43/22; B29C 47/00; B29C 47/12; B29C 69/02;
IPC-7: E04C 1/00;

ECLA Code: B29C43/22B; B29C43/22C; B29C47/00L; B29C47/12D; L29C47/00; L29K105/04C; L29K995/00F19B; L29L7/00B; L29L16/00; L29C47/00J9; L29C47/00J10; L29C47/00L; L29C47/00L4; L29C47/00L7;

U.S. Class: Current: 052/309.16; 052/314; 052/555; 052/558; 264/046.1; 264/167; 264/171.13; 264/210.1;
Original: 052/309.16; 052/314; 052/555; 052/558; 264/046.1; 264/167; 264/171; 264/210.1;

Field of Search: 264/210 R,171,46.1,177 R,210,210.1 425/371 052/309.7,309.16,314,555,558

Priority Number:
1975-12-10  US1975000639328

Abstract:     A continuous process and apparatus are disclosed for forming products from thermoplastic polymeric material having three-dimentional patterns and surface textures on one or both faces that may be similar or dissimilar with or without a continuously changing profile and with or without shaped edges, such as shake shingle panels, board and batten panels, rough barn board panels, wainscoting panels, brick panels, stone panels, patterned door panels, similar structural wall panels, roofing or siding panels, ribbed soffits, fascia board, flooring reinforced with egg crate ribs, forms for pouring contoured concrete structures, and other three-dimensional pattern and surface textured plastic products which may extend in widths up to 4 feet or more and in lengths up to 20 feet or more.

Attorney, Agent or Firm: Krayer, William L. ;

Primary / Asst. Examiners: Pavelko, Thomas P.;

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Related Applications:
Application Number Filed Patent Pub. Date  Title
US1975000538645 1975-01-06       


       
Parent Case:

RELATED PATENT APPLICATION
    This application is a continuation-in-part of prior copending application, Ser. No. 538,645, filed Jan. 6, 1975, now abandoned.

Family: Show 11 known family members

First Claim:
Show all 24 claims
We claim:     1. A continuous impression molding process for making three-dimensional patterns on thermoplastic polymeric material comprising the steps of:
  • continuously providing a heated ribbon of substantially uniform thickness of said material in a plastic state at a temperature above its glass transiton temperature,
  • initially pressing opposed endless flexible belt molds, at least one of which has a three-dimensional rubber pattern form with abrupt changes in profile extending longitudinally of the belt and in surface contour extending transversely of the belt, against opposite sides of said heated ribbon while its temperature is above its glass transition temperature, so as to displace at least a portion of said ribbon in a continuous progressive localized pinching nip action with sufficient initial pressure for impressing a three-dimensional pattern on the heated material of said ribbon,
  • moving said opposed flexible belt molds and carrying said impressed material along between said opposed molds while exerting sufficient pressure against opposite sides of the material to retain said three-dimensional pattern therein,
  • cooling said moving opposed molds for cooling said impressed material down to a temperature in its memory retention state to cause said cooled material to retain said three-dimensional pattern, and
  • removing the cooled impressed material from between the opposed molds.


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Description: Show description

Forward References: Show 149 U.S. patent(s) that reference this one

       
U.S. References: Go to Result Set: All U.S. references   |  Forward references (149)   |   Backward references (6)   |   Citation Link

Buy
PDF
Patent  Pub.Date  Inventor Assignee   Title
Get PDF - 6pp US3674388  1972-07 Heilmayer   MANUFACTURE OF PLASTIC SIDING
Get PDF - 8pp US3824057  1974-07 Kornylak  Kornylak Corporation CONTINUOUS MOLDING CONVEYOR WITH SIDE CLAMPING AND RELEASE
Get PDF - 20pp US3852387  1974-12 Bortnick   DOUBLE BELT PLASTIC SHEET FORMING AND TAKE-OFF METHOD
Get PDF - 6pp US3895087  1975-07 Ottinger  Champion International Corporation Method of manufacturing a molded composite urethane foam structural panel
Get PDF - 14pp US3897667  1975-08 Turck  Evans Products Company Roofing panels with joining means
Get PDF - 5pp US3933964  1976-01 Brooks   Resin laminate and method of making
       
Foreign References: None

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