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Title: US7076870: Manufacturing process for a surface-mount metal-cavity package for an oscillator crystal blank
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Country: US United States of America

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24 pages

 
Inventor: Hsieh, Wen-Lo; Kaohsiung, Taiwan

Assignee: Pericom Semiconductor Corp., San Jose, CA, United States of America
other patents from PERICOM SEMICONDUCTOR CORP. (713978) (approx. 58)
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Published / Filed: 2006-07-18 / 2004-08-16

Application Number: US2004000710978

IPC Code: Advanced: H01K 3/10; H05K 3/10;
Core: H01K 3/00; more...

ECLA Code: G04F5/06B; T01L21/60D;

U.S. Class: Current: 029/852; 029/025.35; 029/831; 029/846; 029/847; 216/019; 257/E21.514; 438/720;
Original: 029/852; 029/831; 029/846; 029/847; 029/025.35; 216/019; 438/720;

Field of Search: 029/852-846,847-831,25.35 205/118,123,125 216/013,17-19,100 438/706,710,719,720 174/264 257/698 427/96.1,443.1

Priority Number:
2004-08-16  US2004000710978

Abstract:     A surface-mount package for an oscillator crystal blank is made from a metal sheet substrate. Half-etched cavities are formed on one side of the sheet. The half-etched cavities are filled in with an insulator. The center of the insulator is drilled until metal is reached, leaving insulator on the sidewalls of the resulting drilled via. The bottom of the drilled via is plated with a contact metal such as nickel-gold, and then the entire drilled via is filled in with metal such as copper to form via-metal. An external metal surface-mount pad is formed on the surface of each via-metal. The metal sheet is flipped over, and a larger inner cavity etched through until the contact metal over the via-metal is reached. Conductive epoxy is placed on the contact metal, and electrodes on the crystal blank are attached to conductive epoxy.

Attorney, Agent or Firm: Auvinen, Stuart T. ;

Primary / Asst. Examiners: Bryant, David P.; Afzali, Sarang

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First Claim:
Show all 18 claims
    1. A method for making a metal surface-mount package comprising:

etching half-etched cavities into a mounting surface of a metal sheet substrate, the half-etched cavities reaching only partially and not completely through the metal sheet substrate to an opposite surface to the mounting surface;

filling the half-etched cavities with an insulator;

forming drilled vias within the half-etched cavities wherein side edges of the drilled vias are insulator and not metal, wherein bottoms of the drilled vias reach the metal sheet substrate;

forming a contact metal layer on the bottoms of the drilled vias;

filling the drilled vias with via metal;

forming and patterning metal over the via metal and over the mounting surface to form external metal pads on the mounting surface, the external metal pads electrically contacting the via metal and the contact metal layer;

forming inner cavities in the opposite surface that each reach the contact metal layer for at least two of the drilled vias filled with via metal;

placing conductive epoxy on the contact metal layer within the inner cavities;

placing a die onto the conductive epoxy, wherein electrodes on the die make contact with the conductive epoxy; and

sealing the die within the inner cavity by covering the inner cavity with a cover, whereby the die is packaged in the metal surface-mount package with external metal pads on the mounting surface for surface mounting the metal surface-mount package to a printed-circuit board (PCB).



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Forward References: Show 1 U.S. patent(s) that reference this one

       
U.S. References: Go to Result Set: All U.S. references   |  Forward references (1)   |   Backward references (17)   |   Citation Link

Buy
PDF
Patent  Pub.Date  Inventor Assignee   Title
Buy PDF- 6pp US3624555  1971-11 Klein  Johnson Service Company MICROWAVE CAVITY OSCILLATOR
Buy PDF- 6pp US4511860  1985-04 Bastida et al.  CISE Centro Informazioni Studi Esperienze S.p.A. Planar microwave oscillator mounted on a dielectric cavity
Buy PDF- 7pp US4609883  1986-09 Mizumura et al.  NEC Corporation Microwave oscillator hermetically sealed and coupled to dielectric resonator
Buy PDF- 6pp US4627533  1986-12 Pollard  Hughes Aircraft Company Ceramic package for compensated crystal oscillator
Buy PDF- 8pp US4845397  1989-07 Herrick et al.  Tektronix, Inc. Constraining mount system for surface acoustic wave devices
Buy PDF- 8pp US5438219  1995-08 Kotzan et al.  Motorola, Inc. Double-sided oscillator package and method of coupling components thereto
Buy PDF- 11pp US5571363  1996-11 Brosig et al.  Motorola, Inc. Method for reducing the frequency-temperature shift of piezoelectric crystals
Buy PDF- 19pp US5578869  1996-11 Hoffman et al.  Olin Corporation Components for housing an integrated circuit device
Buy PDF- 17pp US6087759  2000-07 Pfeil  Tele Quarz GmbH Post-assembly processed crystal resonator with conductive layers suitable for surface mounting
Buy PDF- 38pp US6229249  2001-05 Hatanaka et al.  Kyocera Corporation Surface-mount type crystal oscillator
Buy PDF- 9pp US6320256  2001-11 Ho  Thin Film Module, Inc. Quick turn around fabrication process for packaging substrates and high density cards
Buy PDF- 6pp US6456168  2002-09 Luff  CTS Corporation Temperature compensated crystal oscillator assembled on crystal base
Buy PDF- 19pp US6495914  2002-12 Sekine et al.  Hitachi, Ltd. Multi-chip module structure having conductive blocks to provide electrical connection between conductors on first and second sides of a conductive base substrate
Buy PDF- 10pp US6559728  2003-05 Fry  CTS Corporation Miniature ovenized crystal oscillator
Buy PDF- 10pp US20030058056A1  2003-03 Moriya et al.   SURFACE MOUNTING CRYSTAL OSCILLATOR
Buy PDF- 10pp US20030197569A1  2003-10 Mizusawa   Surface-mount crystal unit
Buy PDF- 32pp US20050055814A1  2005-03 Hatanaka et al.   Method for manufacturing a piezoelectric oscillator
       
Foreign References: None

Continuity Data:
Application Number Filed Notes

US2004000710978 2004-08-16  is a related to the prior publication
     US20060032051A1 issued 2006-02-16  MANUFACTURING PROCESS FOR A SURFACE-MOUNT METAL-CAVITY PACKAGE FOR AN OSCILLATOR CRYSTAL BLANK


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